Date/Time: Date(s) - 05/10/2022 - 07/10/2022( 8:00 am - 5:00 pm )
Location: Malaysia, Kuala Lumpur

Objectives

• Maintenance and troubleshooting
• Have an understanding of the different types of pumps
• Be able to operate pumps as close as possible to the design efficiency
• Will be able to monitor pump efficiency, availability and reliability
• Have learnt about operation and maintenance strategies
• Be able to troubleshoot pump problems

Outlines

Introduction

• Introduction
• Pump Types and Terminology
• Net Positive Suction Head (NPSH)
• Pump Performance (Centrifugal and Positive Displacement)
• Cavitation
• Hydraulic Pulsations and Pipe Vibration

Positive Displacement Pumps

• Reciprocating Pumps
• Reciprocating Pump Valves
• Rotary Pumps scroll and gear types
• Special Application Pumps metering pumps, diaphragm pumps
• Failure Mechanisms identification and monitoring

Centrifugal Pumps

• Centrifugal Pump Theory
• Matching Pumps with Drivers
• Pump Wear Rings and Balance Lines
• Multi-Stage Pumps
• Performance Analysis
• Failure Mechanisms identification and monitoring

Seals and Bearings

• Conventional Packing Glands
• Mechanical Seals
• Seal Failure Mechanisms
• Maintenance and Repair of Mechanical Seals
• Bearings failure modes and how to extend life

Reliability

• Couplings
• Alignment
• Planned Maintenance – Predictive and Preventive
• Reliability Programmes

Training Methodology

• Case Studies.
• Individual and group discussions and exercises.
• Intensive training by using templates, diagrams, and charts.
• Planning activities and presentations.
• Self-assessments.
• Action plan.

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