Centrifugal Pump Selection, Construction, Operation, Maintenance, Repair & Troubleshooting

Centrifugal Pump Selection, Construction, Operation, Maintenance, Repair & Troubleshooting

Date/Time: Date(s) - 05/10/2022 - 07/10/2022( 8:00 am - 5:00 pm )
Location: Malaysia, Kuala Lumpur


Objectives

  • Maintenance and troubleshooting
  • Have an understanding of the different types of pumps
  • Be able to operate pumps as close as possible to the design efficiency
  • Will be able to monitor pump efficiency, availability and reliability
  • Have learnt about operation and maintenance strategies
  • Be able to troubleshoot pump problems

Outlines

Introduction

  • Introduction
  • Pump Types and Terminology
  • Net Positive Suction Head (NPSH)
  • Pump Performance (Centrifugal and Positive Displacement)
  • Cavitation
  • Hydraulic Pulsations and Pipe Vibration

Positive Displacement Pumps

  • Reciprocating Pumps
  • Reciprocating Pump Valves
  • Rotary Pumps scroll and gear types
  • Special Application Pumps metering pumps, diaphragm pumps
  • Failure Mechanisms identification and monitoring

Centrifugal Pumps

  • Centrifugal Pump Theory
  • Matching Pumps with Drivers
  • Pump Wear Rings and Balance Lines
  • Multi-Stage Pumps
  • Performance Analysis
  • Failure Mechanisms identification and monitoring

Seals and Bearings

  • Conventional Packing Glands
  • Mechanical Seals
  • Seal Failure Mechanisms
  • Maintenance and Repair of Mechanical Seals
  • Bearings failure modes and how to extend life

Reliability

  • Couplings
  • Alignment
  • Planned Maintenance – Predictive and Preventive
  • Reliability Programmes

Training Methodology

  • Case Studies.
  • Individual and group discussions and exercises.
  • Intensive training by using templates, diagrams, and charts.
  • Planning activities and presentations.
  • Self-assessments.
  • Action plan.

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