Date/Time: Date(s) - 12/09/2022 - 14/09/2022( 8:00 am - 5:00 pm )
Location: Malaysia, Kuala Lumpur

Course Objectives

• Become a troubleshooter.
• Develop a structured approach to troubleshooting and problem solving which uses a common terminology and shared understanding.
• Point the way to continuous improvement in the way you run your processes and make incremental efficiency gains.
• Understand the difference between having a techniques manual on the bookshelf – and actually making it work.
• Identify the “motivated” people who should be the champions of troubleshooting and problem solving – and who should just follow.
• Understand work practices which “allow” success in troubleshooting and problem solving thought reducing the variability of your process.

Who Should Attend?

• Project Managers
• Plant Managers
• Plant Supervisors
• Technical Staff
• Contractor personnel involved in project execution and plant start-up in any process industry

Outlines

Process Plant Startup and Commissioning: An Introduction

• Organisation and roles
• Supplementary topics
• Cost estimation
• Spare parts planning

Commissioning Strategy

• Mechanical completion & integrity checking
• Pre-commissioning and operational testing
• Start-up/Initial operation, testing and acceptance

Process Plant and Machinery Specific Issues

• Process Plant and machinery commissioning
• Instrumentation and control systems
• Preparing and isolating process plant

Risks Management during Commissioning

• Trouble shooting and problem solving
• Risk management
• Managing safety and quality
• Conclusion

Main Concepts

• The nature of process problems affecting performance
• Performance defined in terms of generic variables: speed, quality and cost
• Working practices – empowerment or impairment?
• Developing troubleshooting and problem solving skills
• Managing change

Training Methodology

• Case Studies.
• Individual and group discussions and exercises.
• Intensive training by using templates, diagrams, and charts.
• Planning activities and presentations.
• Self-assessments.
• Action plan.

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