Process Plant Startup Commissioning Troubleshooting

Process Plant Startup Commissioning Troubleshooting

Date/Time: Date(s) - 12/09/2022 - 14/09/2022( 8:00 am - 5:00 pm )
Location: Malaysia, Kuala Lumpur

Course Objectives

  • Become a troubleshooter.
  • Develop a structured approach to troubleshooting and problem solving which uses a common terminology and shared understanding.
  • Point the way to continuous improvement in the way you run your processes and make incremental efficiency gains.
  • Understand the difference between having a techniques manual on the bookshelf – and actually making it work.
  • Identify the “motivated” people who should be the champions of troubleshooting and problem solving – and who should just follow.
  • Understand work practices which “allow” success in troubleshooting and problem solving thought reducing the variability of your process.

Who Should Attend?

  • Project Managers
  • Plant Managers
  • Plant Supervisors
  • Technical Staff
  • Contractor personnel involved in project execution and plant start-up in any process industry


Process Plant Startup and Commissioning: An Introduction

  • Organisation and roles
  • Supplementary topics
  • Cost estimation
  • Spare parts planning

Commissioning Strategy

  • Mechanical completion & integrity checking
  • Pre-commissioning and operational testing
  • Start-up/Initial operation, testing and acceptance

Process Plant and Machinery Specific Issues

  • Process Plant and machinery commissioning
  • Instrumentation and control systems
  • Preparing and isolating process plant

Risks Management during Commissioning

  • Trouble shooting and problem solving
  • Risk management
  • Managing safety and quality
  • Conclusion

Main Concepts

  • The nature of process problems affecting performance
  • Performance defined in terms of generic variables: speed, quality and cost
  • Working practices – empowerment or impairment?
  • Developing troubleshooting and problem solving skills
  • Managing change

Training Methodology

  • Case Studies.
  • Individual and group discussions and exercises.
  • Intensive training by using templates, diagrams, and charts.
  • Planning activities and presentations.
  • Self-assessments.
  • Action plan.

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