Process Plant Troubleshooting & Engineering Problem Solving

Process Plant Troubleshooting & Engineering Problem Solving

Date/Time: Date(s) - 10/10/2022 - 12/10/2022( 8:00 am - 5:00 pm )
Location: Malaysia, Kuala Lumpur


  • Appreciate the difference and consequences between pro-active and reactive problem solving
  • Develop a structured approach to troubleshooting and problem solving
  • Understand continuous improvement in the way you run your processes
  • Implement teamwork and leadership principles; support and cooperation practices
  • Understand work practices which “allow” success in troubleshooting and problem solving

Who Should Attend?

  • Employees who are responsible for leading and directing people to achieve and improve productivity levels
  • Those faced with the challenge of solving plant related problems
  • Production, Maintenance Engineering and Process Engineering personnel
  • Supervisors who are involved in the Operations / Maintenance function
  • Planners, Coordinators, Engineers and Technologists


  • Introductory Concepts
    • Defining the nature of problems
    • Utilising a Common Terminology
    • Techniques introduction
    • Tools introduction
    • Levels of Performance Standard
    • Critical Relationships
  • Tools & Techniques – Practical Experience
    • Application of Decision Logic
    • Practical Maturity Indexing
    • Relationships Analysis
    • Problem Analysis and Synthesis
    • Practical Use of Tools and Techniques
    • Project selection methods
  • People Issues
    • Working practices – empowerment or impairment?
    • Group dynamics
    • Individual motivators: External vs. Internal Motivation
    • Developing Leadership Competence
    • Managing change via the Transition Matrix
  • Operator, Maintainer, Designer Interface
    • Cross functional problem solving
    • Development of Maintenance strategy
    • Life Cycle Analysis, Design for Operation, Design for Maintenance
    • Variability Analysis
    • Strategies; Planning; and Protocols
    • Effect of improved “Fit” between critical parameters in Operations
  • Open Forum
    • Concepts, Tools and Techniques applied to problems
    • Configuration Management
    • Commercial Programs
    • The Critical stages of Data Maturity
    • Case Studies and Action Plans
    • Wrap up

Training Methodology

  • Case Studies.
  • Individual and group discussions and exercises.
  • Intensive training by using templates, diagrams and charts.
  • Planning activities and presentations.
  • Self assessments.
  • Action plan.

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