Troubleshooting for operating the distillation column and desalter of Crude Distillation Unit

Troubleshooting for operating the distillation column and desalter of Crude Distillation Unit

Date/Time: Date(s) - 10/10/2022 - 14/10/2022( 8:00 am - 2:00 pm )
Location: Malaysia, Kuala Lumpur


Topic 1: Troubleshooting for operating the distillation column in Crude Distillation Unit

  • The optimal reflux rate of sour water stripper column
  • How to identify foaming in amine recovery column and troubleshoot
  • Operate distillation column when feed temperature out of design range
  • Monitor and control corrosion on the top of the distillation column
  • How to identify flooding and drying in distillation column and how to handle them?
  • How to prevent fouling in reboiler
  • Troubleshooting when the top pump-around pump is tripped for both duty and standby pump
  • Distillation troubleshooting: Fouling, flooding, drying, carrying over…
  • How to improve separation efficiency
  • Mechanical damage in the distillation tower, its causes and treatment
  • Solutions to optimize energy during operating the distillation column

Topic 2: Troubleshooting for operating desalters in Crude Distillation Unit

  • How to identify water carryover at desalter and troubleshoot
  • Use chemicals for removing metals such as Fe, Ca at desalter
  • Shale oil impact on desalter operations
  • Influence of washing water quality on desalting process
  • Stable emulsion phenomenon, causes and solutions
  • Methods of empty/cleaning the desalter equipment
  • Hazards and precautions when operate desalter
  • Solutions to improve the efficiency of desalting, metals removal at desalter
  • Cause and effects of fluctuating of transformer current
  • The solutions for preventing scaling in the desalter and desalter effluent water pipe

Training Methodology

  • Case Studies.
  • Individual and group discussions and exercises.
  • Intensive training by using templates, diagrams, and charts.
  • Planning activities and presentations.
  • Self-assessments.
  • Action plan.

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